Services

Laser cutting

Laser Cutting Technology

The possibility to easily edit the shape of a target element, its size and structure which offers laser cutting technology allows making individual elements regardless of the level of complexity of an element. At the same time the storing the project of an element and cutting of the sheet in the form of machine code allow repeatability of the process, and even the performance of a large batch of the same element while maintaining the unchangeability of precision and ideal accuracy of dimensions and shape. It also allows optimization of cost. Computer-aided processes of cuts design allow maximum use of materials with a minimum amount of waste. Laser cut surfaces do not require further processing. The maximum dimensions of the metal sheets used in the process of laser cutting are 3000 x 1500 mm and this gives the possibility of making elements of the full range of parameters complying with the maximum dimensions of the sheets.

Waterjet cutting

See the pricelist

Waterjet technology

Waterjet technology (known as water cutting) allows the processing of delicate and spongy materials. It allows cutting of elements made of any metals for further processing. The use of numerically controlled heads and lack of temperature factor allows cutting of elements in any shape in two dimensions. The maximum dimensions of components to be treated with this technique are in accordance with the size of the sheet 3000 x 2000 mm. The thickness of the material used can be up to 150 mm. Control code of the head created using CAD software allows repeatability of the process and any modifications during its duration. Automation of the design process allows optimizing of the cuts and reducing the costs of manufacture of repetitive elements. Prepared cutting projects can be used both to make single, unique elements, as well as large series of products.

Bending elements

Bending of cut elements

The process of metal cutting is complemented by its further processing in the form of bending of cut elements. Bending of parts cut by laser allows the final determination of the elements’ shape or to prepare them for painting. Bending of elements cut in waterjet technology is the preparation of them for further processing, smoothing cut surfaces and painting. Used high-class numerical press brakes allow performing precise bending of complex parameters and full reproducibility. There is a possibility of bending elements up to 3000mm.

Rolling metal sheet

Steel rolling services

Our offer also includes service of steel rolling - the maximum width of an element is 2.0 m, thickness of steel is 16 mm. High-class machine is ideal for mass production where precision and high repeatability of products are required.

Chamfering

Edge processing of building materials

One of the services offered by us is edge processing of all building materials. We specialize in rounding, milling, grinding and chamfering of the edges, what facilitates connecting adjacent parts and gives them a more aesthetic appearance by eliminating the connecting strips. In order to ensure the highest quality products, for the processing we use specialized equipment the choice of which depends on the type of material and the complexity of an element.

For processing ceramics, stone or plastic we use manual electric grinders and stationary electrical cutters with sliding cutting head. These cutters, thanks to the electric control, the possibility of stabilization of the material and high-quality cutting shields, make the angles equal on the entire length of the tile, and the tile is free of splinters.

When processing steel elements we use modern chamfering machines designed for construction steel, stainless steel and aluminium. Replaceable heads allow for precise performance of chamfers, cants and rounding both on straight and curved edges. Such material processing gives an even and smooth chamfer surface, while keeping the required technical parameters.

The most universal method of execution of chamfers is the use of waterjet type machine. It allows performing chamfers in any materials with maximum precision. It is mainly used for processing large stone or steel elements, whatever their thickness. It is, however, used for each type of material.

Welding of screws, pins, threaded sleeves

SOYER - BMK-16i nuts and bolds welder

The SOYER BMK-16i transformer welder is a versatile source of energy used for various welding methods.

Advantages of this method:
- Excellent screw welding results in terms of fusion molds, flexibility and continuity
- Sheet thickness to mandrel diameter ratio - 1:10
- 50% energy savings
- Few spatters
- Small and even welding grab
- Thin melting area
- Reduced blast effect
- Ceramic ring not required
- Welding in inaccessible places

- Conventional welding of bolts ignited by mandrel raising and a ceramic ring for M16.
- Gun for welding PH-2L screws.
- Welding of studs ignited by short mandrel raising and protective gas for M12.
- Welding of balls to metal objects.
- Very fast strengthening technique.

Mandrel welding with bladed ignition.
This welding method is suitable for welding of elements of Φ 2 - 10.8 mm or M12 for thin sheet from a thickness of 0.5 m. The low depth of penetration of approx. 0.1 mm leaves no traces in the back of the sheet.

Welding of bolts ignited by mandrel raising.
Welding of bolts ignited by mandrel raising is used for stud welding of elements to metal parts with a thickness of 2 mm. The depth of penetration is approx. 1-3 mm. This method provides reliable welded joints that are resistant to extreme stress.

SOYER welding systems are the optimal solution for every application. SOYER products are proven, and have been repeatedly awarded for quality, innovation and design. Use our experience and competence.

Precise welding, welding metals

Welding of cut elements with MIG/MAT and TIG methods

We offer welding of cut elements with the use of MIG/MAT and TIG methods. Gas shielded welding in each of these technologies makes it possible to achieve precise welds while maintaining high efficiency and automation of the welding process. Careful selection of the relation between the welded material and the chemical composition of welding wire and selection of the appropriate shield gas (MIG - inert gas MAG - active gas) allow achieving the desired weld parameters.

We offer welding of steel, aluminium, titanium, copper and nickel alloys with the use of TIG method assuring weld of the highest quality obtained by welding with solid tungsten electrode in gas shield. TIG method allows both welding using the additive material or without it.

Wet painting

In 2016 we introduced the wet painting service to our company. We have our own paint shop.
The selection of applied paint and the number of layers depends on clients' needs. Available colours are in line with the RAL colour chart. This method can be used to paint steel, aluminium, and galvanized steel elements.

Powder painting

Powder coating is a technology that relies on electrostatic application of coats of powdered paint and later heating the element covered with paint in the furnace. This technology allows not only obtaining a specific colour, but also obtaining a suitable hardness and texture of surfaces. Proper selection of used paints allows appropriate security of the element and obtaining aesthetic effect. Available colours are in line with RAL palette. With the use of this method steel, zinc and aluminium elements can be painted.

Comprehensive service

Organization of bending, welding and powder coating working places allowed us to create a production cycle that fully supports the customer orders.
Check